Smart Busbar Management Systems for Enhanced Energy Control

Customization: Available
Material: Steel
Surface Finishing: Zinc Plated

Product Description

Basic Specifications

Model NO.
KDEQ-E-MIC-1132
Certification
ISO
Performance
Suitable Max. 6mm Metal Plate
Customized
Available
Package
Plywood Case
Specification
600mm*700mm*900mm
Origin
China
HS Code
847981900
Capacity
10 Set Per Month

Automatic Busbar Assembly Equipment

Convenient Use Automatic Busbar Equipment For Compact Busbar: The self-piercing riveting machine, also known as a riveting gun, is specifically applied for efficient busbar assembly. It is fully customizable according to various busbar housing requirements. A key feature of this technology is that operators do not need to pre-drill holes. The machine achieves self-piercing riveting through integrated pressure and a specialized rivet structure.

Working Principle: The metal layers are positioned between the stripper and the die. As the punch moves, the rivet cuts through the top layer. Guided by the shape of the die, the rivet spreads into the die-side layer, creating a permanent, high-strength bond.

SPR Process Diagram

This advanced riveting technology replaces traditional joining methods like bolts, welding, or adhesives. It is suitable for metal-to-metal, metal-to-nonmetal, and nonmetal-to-nonmetal thin sheets, offering superior strength, efficiency, and safety. By eliminating drilling, it also removes secondary processes like deburring and chip removal.

Core Advantages

  • No Drilling Required: Eliminates cleaning processes and prevents surface defects caused by waste chips.
  • High Connection Strength: Matches welding strength and exceeds traditional adhesive bonding, effectively joining non-ferrous metals.
  • Surface Integrity: Materials are not deformed, ensuring an optimized product surface finish.
  • High Efficiency: Single-step working procedure significantly improves production output.
  • Cost-Effective: Features low operational costs and minimal energy consumption.
  • Eco-Friendly: Zero emissions or waste, requiring no additional environmental protection investment.

Equipment Technical Parameters

3.1 Type: KD-MJQ
3.2 Main oil pressure: 25bar
3.3 Opening distance: 50mm
3.4 Normal working pressure: 20bar
3.5 Total power: 6000*1200*2800mm
3.6 Oil pipe length: 10m
3.7 C type pliers opening depth: 120mm

Product Display

Busbar Equipment Large View

Frequently Asked Questions

What materials can the self-piercing riveting machine join?
It can join metal to metal, metal to non-metal, and even non-metal to non-metal thin sheets, making it ideal for complex busbar housing assemblies.
Is pre-drilling necessary for this riveting process?
No, the machine uses a self-piercing mechanism where the rivet cuts through the first layer of material using hydraulic pressure, eliminating the need for drilling.
How does the strength compare to traditional welding?
The connection strength is comparable to traditional welding and significantly stronger than adhesive bonding, ensuring long-term durability for busbar systems.
Will the riveting process damage the product's surface?
No, the process is designed to prevent material deformation, which maintains and optimizes the surface appearance of the final product.
What are the environmental benefits of using this machine?
The equipment is eco-friendly as it produces no drilling waste or fumes, meaning there is no need for extra investment in environmental protection systems.
What is the maximum metal thickness the machine can handle?
This specific model is designed to handle metal plates with a maximum total thickness of 6mm.

Related Products